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Saturday, 19 August 2023 / Published in Formwork

BIM – Building Information Modelling

BIM – Building Information Modelling

Building information modelling or BIM refers to the digital depiction of functional and physical features of any facility. Through BIM, multi-disciplinary data gets integrated and managed to create digital representation in detail. 

Real collaboration of this representation is possible using cloud-based platforms. In short, BIM is a result of the latest innovations and technology in the field of construction that has made processes more accountable and accurate. 

Be it the construction works done using Nova plastic formworks or other popular formworks, BIM helps make the entire project more foolproof and flawless. Here are a few advantages of integrating BIM for which several construction houses find this technique worth applying. 

Benefits Of Using BIM in Construction

If the United Nation’s latest forecasting is accurate, the global population would be something around 9.7 billion by 2050. While the number is overwhelming, it also means a greater necessity for housing accommodations and infrastructure. 

There is no doubt that need of construction projects will rise. BIM can help make construction works more accurate, greener, faster, and economically more feasible. Let’s discuss the benefits of BIM in this light. 

Enhanced Accuracy & Coordination

 So far, construction houses had to rely on the designs laid on paper for the final construction process to start. After a few days, the real challenges of the design emerged. The only way to correct those problems remains to undo what has already been done and reconstruct the entire thing all over again. 

With BIM, 3D presentations of the designs will help the construction teams understand the final output and the inherent challenges before the projects begin. Therefore, addressing the loopholes and creating a design that can translate into structures would be more accurately feasible. 

Reduced Risks & Costs

BIM can help the construction team deal with issues like project timeline, exact cost, and hidden challenges, more efficiently.  BIM-supported cost analysis of projects will be more accurate and ensure reducing  the risks associated with projects. 

Additionally, the 4D depiction of the design will simulate the entire project more flawlessly to set the schedules right. It would be easier for the projects to find ways to complete the task faster, reducing the overhead costs. 

Better Productivity & Efficiency

With BIM, the construction of buildings, bridges, culverts, etc., will no longer depend on speculations. BIM will offer perfect simulation even before the foundation of work is done. Therefore, everyone associated with the project will get a clear idea of what the design is capable of delivering. Hence, productivity and efficiency will rise. 

Better Communication & Collaboration

BIM is an integrated system that every team member of a project can access. Therefore, the traditional form of departmental isolation will not hold for this system. As a result, all team members can communicate and collaborate more seamlessly. This process makes it easier for the teams to perform at their best capacities. 

NovaFormWorks is one of the most reputed concrete formwork companies in India. Their forte is the modular plastic formworks that are lightweight, easy to install, and entirely recyclable. No matter the technology followed, formworks in construction will always be indispensable. However, the integration of BIM will help construction houses use these formworks more intensively and effectively. 

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Wednesday, 26 July 2023 / Published in Formwork

All about Digital Formworks

All about Digital Formworks

Concrete is the most prominently-used construction material. Moreover, it is responsible for around 8% of the total greenhouse emissions worldwide. Therefore, efficient concrete construction methods are gaining prominence in material science, architecture, and civil engineering. 

The role of formwork in construction can’t be undermined. The modern-day building system comprises complex geometries and higher buildings. In today’s digitised age, construction managers can leverage digital technologies to manage preconstruction and field reporting efficiently. The construction industry can save a lot of time by using mobile apps and software platforms. 

Digital Formworks have a Clear Edge Over Conventional Formworks 

Concrete formwork in construction can consume at least 60% of the total budget. Moreover, if your site involves working with complex shapes, the budget can be higher. Some designs, like organic shapes and double curved surfaces, are not feasible to produce with conventional formworks. 

To adhere to deadlines, the construction industry needs to stay updated with digital transformation in construction. Digital transformation refers to the integration of digital technology into all operational aspects of a construction company. 

Digital formwork in construction is multifaceted. This is because it involves the fabrication of concrete through 3D printed formworks, automation of processes, and digital communication. 

The initial concepts are generated through sketching and ideation. The creation of digital formworks involves robotic fabrication. With 3D-printed formworks, there are new geometric possibilities. The 3D-printed formworks are making concrete more sustainable. 

Nowadays, the construction industry is realising the constraints of flat panel formworks, thanks to the emergence of geotextiles. These geotextiles can be used effectively to develop ultra-light formworks. Some of the expected benefits of ultra-light formworks are as follows. 

  • They improve stability 
  • These formworks decrease the process of water and wind erosion 
  • They allow the water to drain off quickly 

The Evolution of the Mesh Mould Technology in Construction  

The mesh mould technology combines column formwork and structural reinforcement into a robotically fabricated construction system. With the mesh mould technology, the construction managers working on-site can develop steel-reinforced structures without traditional formworks. 

The robotic wire application process is now making it possible to fabricate mesh components into continuous reinforcement. Moreover, with the implementation of the automated structural design approach, complex construction structures can be easily dimensioned. The construction managers no longer have to rely on conventional column formwork to design steel-reinforced systems. 

The Benefits Associated with Digital Formworks 

Most construction methods in this digitised age rely on formative fabrication. With digital formworks, you can have precise control of the concrete surface quality. Here are some of the expected benefits associated with digital concrete beam formwork. 

  • It doesn’t require unique concrete mixes 
  • It allows for the use of regular rigid reinforcement 
  • Digital formworks can be easily certified for use in construction sites 
  • Digital formwork is more rigid and stable 
  • You can use it for an infinite number of times 
  • Digital formworks can minimise greenhouse emissions drastically 

If you need to procure the best quality concrete beam formwork, visit NOVA FORMWORKS. The company has its manufacturing plants in Bangalore and Delhi. It has been operating in the Indian market for nine years and going on strong. They have served the construction industry with their well-researched and innovative formworks and are operating in India for more than a decade now. 

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Tuesday, 25 July 2023 / Published in Formwork

Limitations Of Conventional Formworks For Complex Geometries

Limitations Of Conventional Formworks For Complex Geometries

Concrete remains one of the most widely used materials for modern construction. However, concrete casting is a process that relies on good-quality formworks that support the flawless fabrication of walls, slabs, beams, and more. 

With the soaring importance of formwork in construction, the variety of these forms has also become diverse.  Earlier, timber and metal forms were the most commonly found alternatives. However, with unique construction site requirements surfacing with every passing day, plastic forms have now become the most popular choice. 

Be it the durability, flexibility, or customisability, everything about these modular plastic forms remain fitting for modern construction site requirements. Especially for concrete formworks, the new-age alternatives are considered a far better choice than the conventional options. 

Modern-day designs of buildings and structures are also becoming increasingly complex in terms of their curvatures, geometric dimensions, etc. Conventional forms that primarily focused on concrete casting following a specific design are no longer suitable for aesthetically appealing new-age designs. 

This is why the latest plastic and aluminium forms find more importance in the construction field. The following remain a few limitations of the conventional formworks for which the new-age plastic forms are becoming more popular. 

Does Not Fit Economically

Modern construction sites look for cost-saving alternatives to make the humongous project bills a little more manageable. Any technological innovation that makes the operating costs lower thus remains welcome. This is where the role of conventional formworks turns out to be limited. 

The construction formworks that feature non-repetitive and not-so-flexible structures, such as the conventional forms, fail to offer the structural precision a geometrically complicated structure demands. Therefore, for every project with a different design, the projects need to deploy an entirely new concrete formwork setup which is often a costly option.  The labor costs also increase while using the traditional formwork as they are heavy, need to be moved, ripped and re-installed manually several times. The plastic forms can be used repeatedly for the more complex and geometric constructions, are also flexible and light weight to handle in case of frequent deployments.

Therefore, conventional formworks are not amongst the best and the most economic choices when it comes to formworks for geometrically intricate designs. 

Has Little to No Reuse Value

Another factor that does not contribute to the favour of the conventional formworks in modern construction sites remains the formwork materials. Generally, metals like iron or wood remain the most widely used materials for manufacturing conventional formworks. 

But, all of these materials lack a quality that makes the plastic alternatives more popular – reusability. Concrete formwork companies are now focusing more on the manufacturing of plastic formworks with modular setups so that the structures can be altered according to site-specific requirements.  Plastic formworks find wider applications for their flexibility and capacity to support complex structural designs which the conventional formworks fail to perform. 

NovaFormWorks is one of the most trusted names in the market for a wide range of plastic & aluminium formworks. Formwork in construction has become indispensable for faster construction with better finish and several other reasons. However, compared to conventional formworks, plastic & aluminium ones are becoming more popular as these are perfect for geometrically intricate designs. 

Additionally, construction companies can use these formworks for multiple projects with different structural designs as the formworks remain adjustable. Check the collection of durable and flexible formworks manufactured by NovaFormWorks to pick the best one for your construction site requirements. 

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Saturday, 17 June 2023 / Published in Formwork

Role Of Civil Engineers In Building Construction

Role Of Civil Engineers In Building Construction

Civil engineers play a critical role in erecting structurally strong and stable buildings, sewerage lines, bridges, and more. To make each project perfect and to complete the work on time, they undergo a strategic process as mentioned below.  

 

Selecting and evaluating the Site

After checking the aspects like soil type, topography, water table, etc., carefully, civil engineers declare a site to be ideal for construction.  They also take into consideration the infrastructural laterals like availability of water, electricity, transport communication facility, sewerage, etc., so that the construction process does not face on-site difficulties. 

 

Planning and Designing

Civil engineers work in association with architects to ensure that the building design turns out to be stable and aesthetically pleasing at the same time. Low cost housing construction requires meticulous execution and optimal use of the available resources which civil engineers oversee. 

Additionally, these experts also keep natural calamities in mind while planning and designing a certain structure. Areas that often encounter environmental menaces such as cyclones, hurricanes, earthquakes, etc., need structures capable of withstanding these mighty blows. 

Civil engineers focus on structural stability to ensure a calamity-resistant structural design. Formworks in construction remain essential and the modern-day varieties ensure structural stability and strength. 

 

Cost Optimization and Resource Management

One of the most important responsibilities of civil engineers is making sure a project stays within budget without compromising quality or safety. They continuously evaluate construction methods, materials, equipment, and temporary systems to identify more efficient alternatives. Decisions such as selecting reusable formwork, reducing material wastage, and improving construction workflows can significantly lower project costs while maintaining structural performance.

Project Management

Once the projects commence, civil engineers put in their best to keep all laterals managed. From supervising the construction teams to managing unskilled labors at work, they take care of the project holistically. They ensure that the project advances at the planned pace. 

If they detect any delays, they immediately adjust the process based on the requirements to ensure timely completion. Modern formworks help them a lot as these make the construction work faster. 

 

Technology and Innovation in Modern Construction

Construction projects today rely on much more than manual supervision. Civil engineers increasingly use technologies such as Building Information Modelling (BIM), drones for site inspections, project management software, and modern modular construction systems to improve planning and execution. These technologies help monitor progress in real time, reduce errors, improve coordination, and ensure projects stay on schedule.

Quality Control

Quality control is another aspect that civil engineers handle quite efficiently. They choose the best variety of construction formworks and scrutinise if the construction process is meeting all the industry standards.  Be it a low cost housing construction or a large-scale project, quality control ensures that the final structure is durable, stands on a strong foundation, and can withstand the test of time. To this end, the engineers visit the sites regularly and check if everything is going as planned. 

 

Safety Management

The safety of the workers and employees working at a construction site remains the responsibility of civil engineers. To keep the risk of accidents and serious injuries at bay, these experts check the availability of safety gear for every worker. 

The engineers generally recruit people with experience and training to keep accident risks at the minimum possible level. This is why they prefer using the latest modular formworks that make working at construction sites safer than ever. 

 

Environmental Control

With the world getting less greener every day, civil engineers also take the environmental concerns associated with construction projects seriously. They prefer using plastic formworks which do not leave considerable debris or waste behind and can be used more than 100 times. 

They also guarantee that the sites get cleaned every day and work goes on without generating much waste.  The highly qualified  civil engineers recommend Nova formworks for their construction projects, assuring concrete strength, precise dimensions and good finish.

NovaFormWorks is a reputed name in the field of manufacturing construction formworks. From plastic formworks that are lightweight, reusable, and easy to install formworks to modular forms, the collection includes multiple options. Check the variety today to pick the best alternative. 

 


1. What is the primary role of a civil engineer in building construction?


Civil engineers oversee planning, structural design, site evaluation, project management, quality control, safety, and environmental compliance to ensure successful project execution.



2. Why is site evaluation important before construction begins?


Site evaluation helps identify soil conditions, drainage patterns, water table levels, and other factors that affect foundation design, construction methods, and long-term structural stability.



3. How do civil engineers ensure quality during construction?


They perform regular inspections, monitor material quality, verify reinforcement placement, check formwork alignment, and ensure construction follows approved engineering standards.



4. How do civil engineers improve construction site safety?


They conduct safety inspections, enforce PPE usage, assess site risks, monitor temporary structures, and implement safe work procedures throughout the project.



5. Why is formwork important in building construction?


Formwork provides the necessary support and shape for freshly poured concrete until it gains sufficient strength. It also influences construction speed, surface finish, dimensional accuracy, and overall project efficiency.

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Wednesday, 10 May 2023 / Published in Formwork

Formwork Planning an Integral Factor for the Success of Any Project

Formwork Planning an Integral Factor for the Success of Any Project

Most of us construct our dream homes once in a lifetime. But how can we ensure that our precious homes are good investments & last for generations? The key here is to stay informed about all the raw materials and processes involved in home construction. 

An essential raw material used during home construction is concrete. And when the context is about concrete, you cannot ignore formwork. Forms are the keys to molding the concrete in proper shape and sizes. Formworks play an integral role in the success of any construction project. 

Overview of Formwork 

Formwork refers to a temporary or permanent support structure in which concrete is poured. In the construction industry, formwork is crucial as it allows the concrete to harden in the desired shape. Formworks can’t be replaced by any other technology. 

With formworks, you can build concrete structures at a low cost. A formwork offers convenient access and a working process across the construction process. One of the key highlights of formwork is that it optimises the safety of workers. Formworks are also necessary for improving the scaffold safety. 

Helps with the Management of Capital 

With formworks, you can effectively manage capital on the construction site. It decreases the cost of the project by lowering floor-to-floor construction cycle time. That’s why you need high-quality formwork to meet your capital requirements. 

Applying formwork in construction allows the project managers to facilitate on-time mobilisation. In the construction industry, formworks are an asset as they ensure the safety of human resources like construction workers. Therefore, formworks can effectively help you manage human capital and financial capital. 

Ensures Superior Quality of the Construction Project 

By reducing the floor-to-floor building cycle time, a construction formwork can help with the reduction of costs and project timelines. It also allows the construction managers to offer accurate, on-time shuttering and deshuttering of the formwork resources. It results in boosting the efficiency of the project and the effective utilisation of resources. 

Facilitates the Safety of the Workers 

Construction safety is a principle enforced by onsite construction managers. A key component of safety in construction is the use of formworks. A construction formwork has enough strength to bear all the load during the casting process. Most formworks are sturdy and durable enough to withstand dead and live loads properly. Your workers can accomplish their tasks at greater heights, thanks to formworks. 

Formworks Assist with the Effective Management of Time 

With a shuttering formwork, you can decrease the overall time for construction. Formwork is essential for concrete to harden in the desired shape in a quick time. Construction managers can deliver their projects by adhering to deadlines. A good formwork can reduce time, labour, and costs associated with a project. 

Formwork is also associated with optimising the concrete structure’s surface finishing. Therefore, it is essential to use a good-quality formwork. It allows for simpler construction of custom shapes and designs. Besides its role in concrete construction, a durable formwork can enhance the stability of scaffolding. 

At NOVA FORMWORKS, you will come across a wide variety of formworks. The company has its manufacturing plants in Delhi and Bangalore. You can buy formwork for all kinds of vertical and horizontal applications for concrete construction.  

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Thursday, 04 May 2023 / Published in Formwork

5 Myths About Formwork Construction

5 Myths About Formwork Construction

Construction sites require updated equipment that can keep the project work going smoothly. Formworks that are lightweight, weather-resistant and affordable, ease construction and add to the overall value of the project.
The financial viability of construction projects increases by integrating Nova plastic formwork into the construction work. However, several construction projects still shy away from using these forms. Here are a few myths about formworks that every construction site should stop heeding.

Myth 1 – Formwork Is Very Expensive

Fact: It is true that the initial investments associated with formwork remain a little high. However, you cannot judge the amount of money you spend on an infrastructural facility based on short-term analysis. Formworks, especially Nova plastic formworks, remain useful for several years.
With considerably minimum maintenance, constructors can use these formworks 100+ times. Therefore, keeping the long-term serviceability of the formworks in mind, this myth stands no ground. Formwork is a one-time investment that offers high returns over time.

Myth 2 – Monolithic Aluminium Formwork Is The Advanced Formwork Available

Fact: This is entirely a misconception. Aluminium shuttering is undoubtedly the most widely used varieties today.
However, plastic forms are fast replacing monolithic formworks. In some construction sites, monolithic formworks might be a necessity but when considered from a wider perspective, there remain several other more advanced alternatives.
In Particular, the modular formworks manufactured by the top manufacturers are one of the best alternatives for perfection, speed of construction, and smooth concrete surface finish.

Myth 3 – Formworks Require Skilled Supervision

Fact: Formworks in construction are indispensable. However, with Nova plastic formworks, the need for hiring and engaging skilled labours is incredibly low. Nova formworks do not require professionally trained skilled labours nor heavy duty cranes for handling heavy-weight tasks.
Nova Plastic forms are lightweight and easy to install. The panels are locked with a unique locking system with each other using plastic pins and wedges. Anyone can help put up a formwork on a construction site using the clips of the form structures. Additionally, dismantling and moving the formworks to places have also become easier than ever with lightweight plastic alternatives.

Myth 4 – No Indian Company Is Matching To International Standards

Fact: When it comes to concrete formwork construction, reputed companies like NovaFormWorks can match the quality of international formworks.
Right from abiding by the international standards of manufacturing to checking the quality and functionality of each unit strictly, the formworks remain of global grade. Therefore, there is no truth in the statement that Indian companies do not match international standards.

Myth 5 – A Lot Of Precautions Required For Handling And Maintaining

Fact: It is a misconception that Several construction site experts think that formworks require regular maintenance that drains project finances.
With plastic forms, all these have become the ideas of yesteryears. You can keep the plastic forms unattended and uncovered in outdoor sites without worrying about their depletion. All these high-quality plastic forms remain extremely resistant to heat, rain, frost and more. Along with these features these forworks contribute to the the environment by eliminating the need of felling of trees, they can be re-used several times, re-cycled as per sizes required and are environment friendly.

Final Words

Formworks in construction are useful for almost every variety of construction work. Check the collection of NovaFormWorks to explore its range of plastic forms that are affordable, modular, easy to install, and reusable. Nova Formworks is a leading manufacturer, supplier and exporter of plastic formwork in India.

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Monday, 03 April 2023 / Published in Formwork

What Are Bridge Formworks? An Understanding

What Are Bridge Formworks? An Understanding

A wide variety of structures rely on efficient formworks for perfect strength and finish. Construction of bridges of any size also needs good-quality beam formworks that ensure aesthetically pleasing structures that do not lack strength.  

In concrete formwork construction, a wide variety of formworks find extensive application. Traditionally, timber and iron used to be the two most popular materials for making formworks. 

However, as technology progressed and the requirements of the construction sites changed, materials like metal alloys and plastic also found their way into formwork manufacturing. Formwork in construction remains an indispensable factor to mark the quality, strength and cost of structure.

If you want the project to be over within a limited time and cost, formworks can help you in more ways than one. Especially for bridge construction that needs aesthetically appealing finishes as well as structural stability and efficiency, specific beam formworks remain crucial. 

Beam formwork systems generally feature open ends for which this variety of formworks requires more support. For the construction of several structures, beam formworks remain critically significant. However, when it comes to bridge construction, bridge formworks play a critical role. These are a special variety of beam formworks. 

How Do These Formworks Help In the Construction of Bridges?

Bridges often cross rivers with rapid torrents, terrains with undulating surfaces and much other typical topography. Movable scaffoldings like beam formworks make the construction of bridges in such difficult areas possible and less hazardous. 

In the case of bridge construction, the floor space mostly remains unavailable. Therefore, the bridge formwork installation needs expert hands with experience and knowledge of setting up the scaffoldings at a higher level. 

On-site concrete casting is also done for bridge construction. Once the design is read and the construction project commences, the architectural specifications become another challenge for the process. 

To make the bridges aesthetically pleasing and unique, the architectural specifications of the designs often remain quite complex and intricate. Now, accommodating the scaffolding based on the unique requirements of the design remains a point to ponder. 

This is where the role of bridge formworks comes in. Formwork in construction remains essential and for bridge construction, bridge formworks remain indispensable. The best manufacturers of formworks offer customisable varieties that perfectly match the unique requirements of any bridge design. 

Additionally, modern-day plastic formworks are lightweight and reusable. Therefore, installing the formworks for the construction of the bridges becomes easier. In short, using the bridge formworks make the constriction work hassle-free and faster. Therefore, the overall cost of the projects diminishes and the profitability of the endeavour goes up. 

However, you need to choose a reliable formwork manufacturer and supplier in order to buy the best quality formwork to complete bridge construction projects. 

Nova Formworks is one of the most trusted names in India for a wide variety of the latest design formworks. The wide range of concrete beam formwork available in its collection is eco-friendly, durable, and customisable. 

Therefore, choosing a beam formwork that would be perfect for your construction site requirements becomes easier than ever. Check the collection of Nova Formworks to pick the best-quality, modern forms for your site. 

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Wednesday, 22 March 2023 / Published in Formwork

Advantages And Disadvantages Of Climbing Formworks

Advantages And Disadvantages Of Climbing Formworks

Formworks have become one of the most widely used construction site requirements. Over the last few decades, the variety of formworks used in various high-rise construction sites has also evolved.  Nova Plastic Formwork is one of the leading names in the domain of manufacturing quality forms for a wide variety of construction sites. 

You will find the best quality plastic and aluminium forms in its collection. From modular forms to climbing ones, Nova keeps every variety in its assortment of concrete formwork construction. The following are a few reasons the climbing forms have gained so much popularity to become one of the most widely used varieties in construction sites. 

Advantages Of Climbing Forms

  1. It helps in the construction of both horizontal and vertical parts of any building 
  2. With this variety of formworks, achieving superior-quality finishes is possible
  3. Integrating climbing formworks speeds up the entire construction process, which, in turn, lowers the total production cost. 
  4. Formworks in construction generally reduce labour dependence. With climbing formworks, the labour requirement reduces further.  
  5. Climbing formworks can stand erect even when the wind blows at a high speed. 
  6. Be it the setup phase of the formworks or the post-construction form removal phase, the security of the labourers working at the sites is enhanced with climbing forms. 
  7. Another excellent feature that makes the climbing forms one of the most popular varieties of concrete formwork construction remains that these do not need any additional support. 
  8. Construction sites can use climbing formworks in a wide variety of angles as well. 
  9. Compared to the other traditional alternatives, this one generates a lesser amount of construction waste. Additionally, climbing forms are reusable and easy to clean. Therefore, these are eco-friendly choices at any time.
  10. In traditional formworks, the use of temporary platforms and scaffoldings remains widespread. However, with climbing formworks, the use of both these items remains extremely limited. 
  11. If the construction design includes complex wall dimensions, climbing formworks can be customised according to the specific requirements. 
  12. Climbing formwork systems can also construct large shafts without deploying a crane
  13. Climbing formworks can combine different sections to obtain long lengths
  14. Moreover, climbing formworks also offer benefits like perimeter protection, high strength, high precision, etc. 
  15. The climbing formwork systems remain linked to the building while the lifting process continues. 

Disadvantages Of Climbing Forms

Demerits of using climbing formworks remain quite limited. However, one of the most notable ones remains the weight of these formworks. 

Due to the multiple metals used for manufacturing these formworks, the weight of such items remains quite substantial.  Therefore, handling these form works at the site or moving them to different places can be a little challenging.

 As read the advantages truly overcome the disadvantages of the climbing formworks, considering their diligent use for high-rise construction needs. 

Reputed formwork companies like Nova Formworks is one of the most reliable names in the field of plastic formwork manufacturing and supplying. From finesse and quality to prices, everything about these formworks remains industry-friendly for all. 

Owing to its uncompromised quality, Nova Plastic Formworks remains one of the undisputed choices of several construction sites today. Check the exhaustive collection of these reusable and customisable formworks to add the edge of technology to your construction projects.

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Monday, 06 February 2023 / Published in Formwork

Loads and Pressure on Concrete Formworks – An Understanding

Loads and Pressure on Concrete Formworks – An Understanding

Forms bear a lot of pressure and exertion throughout their service life. The construction sites generally keep the forms exposed to harsh and challenging conditions both externally and internally. 

From withstanding the gusts of wind to bearing the load of machinery, drilling friction and more, the best formworks need a sturdy build to remain intact and perform optimally.  The following is a list of different loads a form might experience during a construction process. 

Vertical Load

The vertical load experienced by a formwork can be of two varieties – dead load and live load. Formwork load, moulded fresh concrete, and steel enforcements are a few varieties of dead loads that a formwork might experience. The dead loads are permanent loads which result from the weight of the structure itself or from other permanent attachments, for example, drywall, roof sheathing and weight of the truss.

On the other hand, the weight of the equipment, tools,material storage, and runways, and accelerating and braking forces from buggies and other placement equipment,  and workers are some of the live loads the structure experiences. Therefore, the best formworks must be strong enough to withstand all these and more. According to the specific guidelines, forms made for allowing labours to use screeds, hoses, and vibrators should bear 2.4Kpa live load. 

If the construction process involves buggies or motorized vehicles, the load should be 3.6 Kpa. The guidelines further specify that the combined load of dead and live load should be between 4.8 Kpa and 6 Kpa for sites using motorized instruments. 

Lateral Pressure Of Concrete

Lateral pressure is another critical factor for calculating the overall load requirement of a form structure. Forms made of any material remain exposed to several types of pressures and loads of which lateral pressure remains an unavoidable one. 

Mostly, when concrete placing takes place, the friction generated increases the lateral pressure. Additionally, lateral pressure may alter due to several other factors such as concrete temperature, placement rate, and internal frictions. 

Therefore, different construction sites require different lateral load adjustments for specific forms. Formwork in construction remains indispensable and to make durable and pressure-resistant forms, the manufacturers should take care of the lateral pressure calculation diligently.  

Horizontal Loads

Wind, equipment stopping and starting, concrete dumping, and inclined supports remain some of the most common sources of horizontal loads. Therefore, the best form manufacturer in India pays enough attention to the fact that the structures remain braced against such loads.  

Generally, for a large building, the horizontal load remains 2% of the entire dead load or 1.5 KN/mtr., of the edge of every floor. Depending on the pressure a particular form is expected to experience at a certain location or area, the form bracing should be done. 

Special Loads 

All construction sites do not operate the same way. Therefore, the load experienced by the form also remains substantially different for different sites. 

A few varieties of construction conditions like loads due to reinforcement concentrated, machine-delivered concrete impact, unsymmetrical concrete placement, loads due to form handling, uplift, etc., remain quite uncommon. 

However, if a construction site deals with any of these conditions, the forms need to be constructed accordingly. 

NovaFormWorks is one of the formwork manufacturers in India. Its range of eco-friendly, reusable, durable, and modular plastic forms remains one of the most popular choices of modern construction companies. 

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Thursday, 12 January 2023 / Published in Formwork

Can Plastic Formwork Replace Wood And Steel Formwork?

Can Plastic Formwork Replace Wood And Steel Formwork?

Formwork in construction is undoubtedly an indispensable element. Traditionally, wood forms, metal forms, etc., dominated the market. However, today, plastic formworks have gained adequate popularity due to their superior features.

Several construction sites have switched from conventional varieties to the latest plastic alternatives. The following are a few aspects that make plastic formworks a perfect and often a superior alternative to the conventional wood or steel form.

1. Easily Stackable

Stacking one plastic formwork atop another is hassle-free. These lightweight structures do not transfer much pressure down the piles. Additionally, you can store these piles of forms inside or outside the site. Plastic does not erode easily when exposed to climatic conditions.

Therefore, you do not have to bother about protecting these piles from rain or sunlight. These UV-resistant forms remain in perfectly good shape and condition even when you keep them in basements that often get flooded with water.

2. Easy Access Tie-Rods Opening

Plastic formworks save you the effort of drilling as they come with several caps and plugs for easy installation. This is the  best shuttering for Foam concrete as foam concrete is liquid and due to the good locking system there is no leakage between the panels. Nova Formworks have a prefixed frame which acts as a stiffener which is hollow and light weight , in cases where load taking capacity is to be increased the thickness of these  stiffeners can be increased.

3. No Need For Shuttering Oil

One of the most beneficial features of plastic form remains that these do not stick to the concrete surface as it hardens. Therefore, you do not need extra hands or time to detach the concrete surface from the forming surface. Consequently, the construction process becomes hassle-free, faster, and cleaner.  As one of the best formworks available today, plastic forms offer a smooth and uniform cement-rich concrete surface finish that lasts for a longer life.

4. Easy-To-Use

Plastic forms weigh less and feature easy-to-lock wedges and pins that make using them hassle-free. Therefore, even labours with no prior experience in handling forms can handle these forms without much difficulty. Thus, plastic formwork in construction reduces the overall labour cost and saves a lot of time.

5. Reduced Surface Tension

Plastic formworks come with very low-level surface tension. Since plastic forms do not stick to the hardened concrete surface, removing and reusing the form becomes an easier, labour-saving, cost-effective, and time-saving option. Nova Formworks increases the strength and quality of Concrete as there is no leakage, no water absorption thereby enhancing the curing of Concrete

6. No Plastering

When construction sites used wood or steel forms, plastering used to be an unavoidable work before painting the concrete surface. With plastic forms, the surface becomes so smooth that you do not need plastering at all.  This reduces the overall cost substantially.

7. Cost Effective

Plastic forms are considered the best formworks as these ensure low-cost construction. You can reuse a plastic form more than one hundred times if you handle it properly. Nova Formwork System does not require heavy machinery like a crane for lifting as this system is lightweight and can be easily handled by labour at site.

8. Scrap Value

Even after using the plastic form over 200 times, the structures do not get eroded. Given the resilience of plastic, Nova Formworks System reduces on-site wastage and shuttering debris and keeps the construction site clean and safe.

9. Carbon Credits

Many companies and construction sites prefer using greener alternatives keeping the carbon credits of a process in mind. A plastic form is indeed a green formwork that finds numerous rounds of exhaustive use over several years.

If you are looking for the best plastic formwork in India, NovaFormWorks can be your one-stop choice. The extensive collection of the latest and advanced formworks to address all modern mega construction solutions are met with at Nova.

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