The new dawn of construction is here with NOVA Formworks
We are on the verge of changing the industry for the better and good. The current crisis of pandemics and that of global warming have forced construction in India to rethink its roots.
We would not be surprised to see the much-needed technological revolution around the construction industry by the constraints put up by the pandemic becoming an opportunity for obsolete Indian systems to change. Forerunner in this category is NOVA formworks Pvt. Ltd. was awarded as the best company in scaffolding and formworks category (small) 2021, by CIA WORLD AWARDS. Nova has been advocating these innovation-based changes in the construction industry for over a decade now. NOVA represents a new age of construction. An era that is not just innovative in its applications but is replacing the traditional methods of old school construction methods like ply-based formworks with more environmentally friendly solutions- like formworks that can be reused more than 100 times for projects.
In an age where plastic is only seen as a hazard, NOVA formworks presented an innovative usage of plastics in formwork systems that are strategic to the foundation of any construction and turn any construction project into a goodwill milestone for its clients. With an award and patent for its unique locking system that requires minimal labor assistance and semiskilled applications, NOVA has proved itself to be a foundation for a sustainable future.
NOVA Formwork’s founder and tech-entrepreneur Mr.Vikas Mittal add “success for any firm today lies in the sweet spot, where innovation meets sustainability. Nova today is here to embrace the change with open hands with a constant commitment to strategic innovation and a sustainable future for the construction industry in India.”
NOVA is one of the very few formwork companies in the world that resonate with a truly global community with a significant presence in Africa, Jordan, Saudi Arabia, UAE, Doha, and Sri Lanka. The journey began in 2004 with Vikas Kumar Mittal and Tina Mittal taking the founding and strategic roles; today there is a thriving community of stakeholders across PAN India with 250+ talented people working in Ghaziabad and Bangalore manufacturing facilities. Tina adds “ We intend to be present in more than 30 countries by 2025, our clientele like Ahluwalia contracts (India) Ltd, Shapoorji Pallonji, L&T, to JMC and TATA Project, has given us the very confidence to move forward. We envision for NOVA to be called an international changemaker in the construction industry.”
Learn About MIVAN Aluminium Formwork
Today, numerous real estate developers use Mivan technology as it ensures the durability of the structure. It is the crucial factor that makes it an ideal choice for the construction of several houses in a short duration. It is worth noting that Mivan shuttering could leave behind the old-style ways of construction.
Mivan Formwork
Mivan shuttering/ formwork refers to an aluminium formwork system. It is unique as well as an advanced technique of construction that provides speed without deteriorating durability or strength. It is an economical variant of the old-style construction method that is time-taking as well as labour-intensive.
It is an ideal method of construction for larger projects as all the components such as slabs, beams, staircases, walls, etc. are made from concrete. Just like the modular kitchens replaced traditional kitchens offering aesthetic appeal and great space efficiency, Mivan formwork helped with easy assembling as well as quicker construction.
Advantages of Mivan Formwork
The key benefit of Mivan formwork is that it helps fasten the construction’s speed as well as yields better construction quality. The formwork is lightweight which makes it easier for labour to handle it. The number of the joints is less, therefore, it requires low maintenance. It is important to note that the shuttering has a fixed set of procedures, therefore, you do not require skilled labour for the installation.
As the surfaces are smooth, it offers a natural aesthetic and there is no need for plastering. The less cost of fabrication results in less debris generation. The best thing is that you can use it nearly hundreds of times because aluminium does not have the problem of corrosion. And, it is resistant to seismic forces as well.
Work Cycle
Here are the keys steps involved in the work cycle of the Mivan shuttering
- On the first day, there would be the erection of the vertical reinforcement bars as well as one side of formwork for the part of one floor.
- On the second day, there would be the erection of another side of vertical formwork as well as the floor’s formwork.
- On the third day, labour would fix the reinforcement bars for the floors as well as cast the slabs and wall.
- On the fourth day, the labour would remove the panels of vertical formwork once the 24 hours are complete. They would leave the props in place for nearly 7 days and the floor slab formwork for 2.5 days.
This way construction happens quickly. In case you are planning to invest in Mivan formwork, Nova Form Works makes an ideal choice. We have experienced engineers and they can assist you with proper guidance for your construction project and requirements.
How Formwork Is Important in Construction
Undoubtedly, construction has become the base of modern civilisation. Construction has enabled the people to grow by offering the means essential to make life easy and comfortable whether it is a house, building, roads, bridges, etc. Modern technology played a vital role in the industry of construction. It has increased efficiency as well as speed incredibly and reduced costs also.
Moreover, the materials used in construction now are flexible, durable and stronger, allowing for sustainable structures that are environmentally friendly and safe. Among the crucial factors that result in high-quality concrete construction is the formwork.
Formwork
Formwork refers to an ancillary construction in which permanent or temporary moulds are used. The fresh concrete is poured into the moulds that harden subsequently. Depending on the budget of the project as well as the purpose of the structure, the type of formwork is used. The list of common materials used for formwork construction includes steel, fabric, aluminium, plastic, etc.
Importance of Formwork
The use of formwork in construction has brought several benefits that cannot be substituted with any other technology. Here are a few advantages
- In the construction industry, the safety of the workers is supreme. The formwork gives adequate access as well as working platforms that ensure the worker’s safety during a construction job. Along with this, formwork ensures the project’s structural safety by giving custom solutions against the overlaid loads that produce safe as well as sustainable structures.
- Another advantage is time-saving. By lessening the floor-to-floor construction time, formwork helps to reduce the time of project construction. Moreover, formwork plays a crucial role in meeting budget requirements as well as reducing costs. The use of formwork aids project managers to facilitate formwork resource’s on-time mobilization as well as demobilisation that further reduces cost and increases efficiency.
- It is worth noting that it is expensive to repair the defective concrete finishing. The quality of formwork used at the time of construction influences the concrete structure’s surface finishing. Using an appropriate formwork system eliminates the requirement of plastering for any RRC (roller compacted concrete surface).
Opting for high-quality formwork would help you get a durable as well as sturdy structure. If you are searching for a reliable source for getting quality formwork, Nova Form Works is the best search result. We have a team of engineers who would assist across all the stages of the project. They would assist you with the installation of formwork as well as provide training on-site.
All About Wall Formwork and Panels Formwork Systems for Walls
Concrete is one of the crucial materials that is widely used for construction. The reason that makes this material a popular choice is its exceptional properties. However, it is necessary to pour concrete into a specifically designed mold to create the building elements with it. And, that mold is known as shuttering or formwork.
Formwork for Concrete Wall
Formwork refers to temporary structures that support the complete or part of a permanent structure until it sets. As the concrete is quite heavy, the formwork needs to be constructed solidly as well as braced and supported firmly. Before pouring concrete forms need to be oiled well so that there is easy removal for formwork once the concrete is dried.
Normally, formwork for the wall is built upon each side of the wall. Before placing spreaders and tying the wall, the experts lay reinforcement bars on the wires. After that, they brace the studs that are nearly 600mm apart. For fixing the wall formwork, there are two methods
- Formwork Without Wales: In this method, the sheeting is prepared in the panel’s size that is convenient to handle. The sheeting is placed in between the rows of studs. To hold and keep the sheeting with the spreaders at the correct distance, wire ties are used.
- Formwork Using Wales: In case there is a risk of wall formworks getting a bit out of line, then using wales is advised. In this method, horizontal wales are bolted through each side of to stud to fix that. To keep the sheeting at an appropriate distance apart, there is a need for spacing pieces. As bolts need to be removed later, it is crucial to grease them properly before pouring concrete.
Material for Wall Formwork
Wall formwork is an ideal choice for different types of vertical applications such as retaining walls, water tanks, lift wall rafts, shear walls, etc. Numerous materials used for formwork include steel, aluminium, fabric, plastics, etc. Out of these choices, plastic fabricated formworks are quite popular. And, the reason behind the popularity of plastic formworks is that they are lightweight as well as easy to handle. They offer resistance against water and are durable for longer periods.
The best thing about these formworks is that they make the ideal choice for ideal choice for complex-shaped structures. If you wish to get plastic wall formwork, Nova Formworks is the best place. We provide wall formwork in a variety of panel sizes that helps in making the supportive verticals as well as walls.
Why Should You Choose Plastic Beam Formwork?
Traditionally, the panels and molds made of timber are used for construction. However, the plywood or timber has lesser repetition and the waste generated from them is non-recyclable resulting in piles of debris. Moreover, it requires skilled labor to install as well as dismantle the structure which leads to extra labor costs. Therefore, the ideal alternative to this is plastic formwork that would help you get better results.
Benefits of Using Plastic Formwork
The construction of beam formwork requires time as well as it spends nearly 20 to 25% of the structure’s cost. It is one of the key factors that influence that construction’s success in terms of cost, speed, quality, and safety. Using the formworks made from plastic helps to reduce the setting time. The best thing is that the formworks are easy to fix as well as remove once the concrete gets strong. The list of common benefits of plastic formworks include
- Leakage: One of the major factors that require attention in the construction of structures is leakages. In formwork, leakages could result in segregation. It tends to cause a honeycomb in the structure. However, with the use of plastic formwork, you can prevent water as well as fresh concrete leakages.
- Cleaning: Another significant factor is the cleaning of the formwork. As the formworks are large in numbers, it could be hard to clean them properly. It requires a good amount of time as well as more manpower for the cleaning task. However, cleaning the plastic formwork is easier in comparison to other types of formwork. Using water, you can clean them properly and save a lot of time.
- Oiling and Nailing: When project contractors use the formwork made from wood or steel, they need to oil that. And, that sets by nailing. However, when the use of plastic formwork does not require nailing or oiling plates. The plugging system’s auto-leveling makes the level of the plate. Moreover, it takes less time the installing as well as dismantle.
- Labour-Friendly: One of the best things that make plastic formworks the right choice is that they are labor-friendly. In comparison to other formwork systems, these are lightweight and fit and well as plugged easily.
Apart from these, another advantage is that they are made from high-grade plastics. No material sticks to these formworks. Therefore, no chemical reaction would occur between the plastic and the material poured in. Moreover, there would be no scratches on the surface. If you wish to get formworks of high-quality for your construction project, Nova Form Works is the best choice. We provide plastic formwork for all types of verticals, beams, and columns.
A Guide to Construction of House Walls and Retaining Walls
House walls are an integral part of the construction activity that is carried out to build any house. Retaining walls also look simple but they also form the base where the entire structure stands. Retaining walls bolster the soil and are constructed to bear the lateral pressure that is exerted by the soil.
In the process of designing as well as building house walls and retaining walls, several factors need to be considered. Wall formwork is required for both residential and commercial constructions. A huge amount of care and concern needs to be applied to the walls of the bridge.
Always bear in mind the location as well as environmental factors that can influence whether the wall will stay good or not. Building a retaining wall calls for advanced planning along with a meticulous layout. This will preclude any chance of collapse or unruly construction.
Checking the Walls
It is essential to make certain that the lateral bracings provide firm support. The block out must prop vertical and lateral loads. Formwork corners should be tied together firmly to avoid any leakage of concrete. Form panels should be braced as well as tied. Sufficient length should be provided for wall ties.
Formwork Concreting and Striking Process
Before the start of concrete, it is vital to make sure that workers have clear access to compacting, putting it in order, and completing the entire procedure of concreting. There need to be a supervising professional that can help the workers as far as professional safety measures are to be maintained. Workers should be safeguarded from any unsafe situations. There needs to be an adequate supply of props, clamps, wedges, and belts.
The concrete needs to be powerful enough to take the construction load on it. The edges, as well as corners, should not get damaged when the sides are removed. The ties, wedges, and clamps must be properly removed. The crane should be available to the foreman and operator so that construction aids are given to the workers.
Nova Formworks provides technically-advanced formwork services. The construction sector has seen a major boost due to Nova formwork products. The company has established consulting methods; it determines formwork needs for different construction projects. The team has an in-depth understanding of the constructional needs of a project and offers a solution accordingly. The team has tech-savvy experienced professionals as well as engineers who help the customers with the right guidance.
Column formwork – Architecture and Design Manufacturers
Formwork very literally means ‘The Mold,’ which is a casing inside which the casting material is poured to form a specific shape. Similarly, in the construction industry, a formwork is used for the same purpose as concrete. A formwork, also known as shuttering, can be built with different materials like aluminium, timber, steel, plastic, and more. It is typically used to strengthen an ongoing casting operation to carry enough dead strength, and live load only till the concrete is hard. It also helps in gaining design strength.
Kinds of formwork based on the structural member
One of the most essential members of RCC framed structure; is a beam formwork that is prefabricated and includes a sheeting bottom and side sheeting panels. Every individual part of the formwork is manufactured as per the beam size. However, for prefabricating the sheeting details, a table gets made on site.
Usually used for concreting of shear or RCC walls in dams and basements, wing walls, etc., a wall shuttering is made of vertically arranged upright bearers (timber). These are further attached to plywood sheathing boards that are nailed on the inner side. Every upright timber is diagonally placed with the aid of boards on either side.
- Foundation Form Work:
As the name suggests, a foundation formwork is designed according to the foundation type. Foundation type basically means the kind of footing or raft or combined footing. Every design of the shuttering here is dictated by the height and equally the size of the foundation.
This kind of arrangement might differ on the basis of column outline—for instance, hexagonal, rectangle, circular, or any other such shape. The sheeting of this column formwork is created according to the dimensions of the column. Once done, the panels are anchored in solid with the help of bolts and placed in the foot rim.
Nova formworks
If you are looking for the best name in the industry when it comes to formwork manufacturers, you do not need to look any further than Nova Formworks. They not only manufacture but export and trade formworks are made from different components like plastic and aluminum. Their site is easy to use and distinguishes the products according to products categorized as per the material used.
Not only that, but their products are 100% recyclable and come with a wide variety of applications as well. You will not be disappointed with their service at all.
Slab formwork – Fast, Safe, and Efficient Services
Nova formworks are one of the most reputed companies when it comes to building Formwork for several purposes in construction projects. Although slowly but steadily, they built a reputation for themselves in the industry. Known as Wonder Moldplast Pvt Ltd in the past, this company reinvented itself and came back into the market with superior technological advancements. They offer a varied array of frameworks as:
Nova Plasform
This kind of formworks is lightweight and robust and made entirely out of plastic. Its durability and lightness make them the perfect panels for construction. Along with that, they have GI-stiffeners attached to their back panel and come with an interlocking system. Being one of the most popular Nova products, these formworks are the most suitable to be reused.
Nova Alplas
Made with 60% plastic and 35% aluminium, this product is mainly made for monolithic construction. This is relatively easier to install and comes with the shortest delivery time as well.
Nova Aluform
As the name suggests, this formwork is made out of Aluminium. These products are in great demand and are the newest addition to the formwork family. The sturdiness of this Formwork makes it the most suitable for projects that require a strong base.
What are formworks?
Formworks are casts in which concrete is added in its malleable state to get the desired shape. Concrete usually takes about a day or two to set. However, it is still not fully hardened. During this time period, concrete can change shape or worsen in the form if appropriate aid is not provided, and that is precisely what formworks do. While previously formworks were made out of timber, steel, plastic, and other materials have become the choice of material in recent years.
Why choose Nova Formworks?
- Nova formwork is known to make several kinds of formwork, including slab formwork, column formwork and others, which are the best suited for construction projects.
- Their unique process of manufacture and blend of formworks makes them relatively more impact resistant and lightweight.
- Formworks from Nova can be recycled and used over 100 times with a guarantee.
- With a smooth surface on the formwork, these structures do not leave any marks or prints on the concrete.
Nova Formworks have been used in several kinds of construction projects like stitch concrete, low-cost housing projects, monolithic structures, and more.
Types of Shuttering for Concrete Construction
Plastic shuttering is the most commonly used shuttering for all types of construction projects. Concrete shuttering is needed for both big and small projects. Concrete has outstanding properties. This makes it ideal for all types of construction works. When concrete is put into molds referred to as formworks, it retains its place. When the molds are removed you will see a solid structure in place. This entire procedure is known as shuttering or formwork.
Formwork can be used to create both temporary and permanent molds. Because of these molds, the concrete is kept in shape. When required strength is attained then the mold is removed. This mold can also be reused later on.
Mentioned below are some different types of shuttering:
-
- Traditional Timber Shuttering- This is one of the earliest kinds of formwork. It is made out of timber or plywood.
- Engineered Formwork System– This is also a popular kind of formwork used in construction projects.
- Reusable plastic formwork
- Steel Formwork.
- Plastic formwork
Requirements for Superior Formwork
Even though various materials are put to use for formwork, mentioned below are some things that need to be present in a good formwork
- The capacity of bearing live as well as dead loads.
- Keeping intact the shape of concrete.
- Joints should be leak-proof so the structure is intact
- When the formwork is removed, the process should not mess up the concrete.
- Reusable formwork.
- Light in weight.
- Formwork should not warp or distort.
When picking up the kind of formwork for your project it is important to keep in mind the kind of concrete and at what temperature the pouring is done. Both influence the pressure which is put on the structure. Furthermore, the formwork should be able to hold loads of wet and dry concrete. In case the pressure is a lot, it can cause spoiling of the whole structure.
Formwork requires structures such as poles and stabilizers. This will preclude any type of movement. These are referred to as falsework. In order to ensure that good quality is maintained hugely qualified as well as intelligent workforce is required. The construction process calls for complete supervision as well as care so that nothing goes wrong.
NovaForm Work presents technically advanced and high-quality products for purpose of construction. The solutions are provided bearing in mind the need for a project. The team at NovaForm Work is hugely professional and offers affordable solutions.
Formwork and Shuttering for Your Concrete Projects
Concrete is the most commonly used material for any kind of construction work whether big or small. It has amazing properties that make it suitable for all categories of construction projects. Concrete is put into specially designed moulds known as formworks and when it solidifies the formwork is removed and the concrete stands at a place where it is put. This process is referred to as shuttering of formwork.
Formwork can make use of both permanent and temporary moulds. These moulds hold the concrete in shape. Once the required strength is achieved then the mould is either kept or removed so that it can be reused without any hassle later on.
Requirements for Good Formwork
Although several materials are used for formwork, the following are general performance features that are required to handle the requirement of concrete construction:
- The capability of bearing up both live and dead loads.
- Retaining the shape with enough props as well as braces.
- Joints need to be completely leak-proof so that the structure stays intact
- In case the formwork can be removed, the procedure should not spoil the concrete.
- Material that can be reused.
- Light in weight.
- The material of the formwork material should not distort or warp.
When choosing the type of formwork it is vital to bear in mind the type of concrete and what is the pouring temperature. Both of these have an impact on the pressure that is exerted. Also, formwork should be able to withstand loads of wet as well as dry concrete. If pressure is too much, it can lead to the structure getting spoilt.
Formwork needs structures like poles as well as stabilizers to preclude any kind of movement in course of the construction process. These are known as falsework. In order to make sure that high quality is maintained while working with the concrete, a highly qualified and intelligent workforce is needed. The construction process necessitates adequate supervision and caution.
NovaForm Work offers technically advanced products for construction. We analyze the formwork requirement of every project and present a solution accordingly. The highly experienced and competent teams at NovaForm Work come up with affordable and superb solutions for the clients.