Advantages of Aluminum Formwork System

Nova Aluminium Formwork System is a construction system for forming cast-in-place concrete structures of a building. It is also a system for scheduling and controlling the work of other construction trades such as steel reinforcement, concrete placement and mechanical and electrical conduits. The advantages of Aluminium Formwork are that it is quick to set up, very precise, and very sturdy.

Nova Aluminium formwork can be used repeatedly with low average use cost. This formwork system adopts the integral extrusion forming which is very economical. Construction of this type of Aluminium formwork is Convenient and Cost-Effective. This system needs expert supervision for proper installation and implementation, one such organization is Nova Formworks.

Benefits of Nova Aluminium Formwork System

Nova Formworks provides Aluminium Formwork for RCC load bearing or RCC framed multi-storied buildings and enables the walls and slabs to be poured in the parallel process. This increases efficiency and also produces an extraordinarily strong structure with an excellent concrete finish. Fine tolerance is achieved in the machined metal formwork components, and consistent concrete shapes and finishes are obtained floor after floor. Thus, it allows plumbing and electrical fittings to be prefabricated with the certain knowledge that there will be an exact fit when assembled.

Unlike other construction systems, the Nova aluminium formworks can be erected by unskilled labour and without the need for hoisting cranes. The largest panel weighs not more than 25 kgs which means it can be handled by a single worker.

Nova formwork system offers competitive costing with improved quality, at an international standard. Nova’s Casting Aluminium Panel Formwork reduces break-even time and provides a superior wall finish, thereby saving a lot of finishing time and plastering material.

Types of Formwork Shuttering for Concrete Construction

Concrete is one of the most widely used construction materials, thanks to its exceptional properties. However, to create building elements with concrete, it must be poured into a specially designed mold. This is known as formwork or shuttering.

Concrete Formwork can use temporary or permanent molds, which hold the poured concrete in shape until it hardens and achieves enough strength to support itself. Formwork can be classified in many ways:

• Type of material used
• By the concrete element supported
• Removable or permanent

Formwork has a fundamental role in concrete formwork. It must have enough strength to bear all the loads present during casting operations, and must then hold its shape while concrete hardens.

When selecting formwork it is important to consider the type of concrete and the pouring temperature, since both affect the pressure exerted. Also, Concrete formwork must be capable of resisting the loads of wet and dry concrete.

Concrete Formwork requires structures such as poles and stabilisers to avoid movement during construction procedures, and these are called falsework. To ensure high quality when working with concrete, a qualified workforce and adequate supervision are necessary.

Types of Formwork Shuttering 

Steel formworks:

Steel forms are stronger, durable and have longer life than timber formwork and their reuses are more in number. Steel forms can be installed and dismantled with greater ease and speed. The quality of exposed concrete surface by using steel forms is good and such surfaces need no further treatment. Steel formwork does not absorb moisture from concrete. Steel formwork does not shrink or warp

Aluminum formworks

Often used in prefabricated formwork, that is put together on site. Aluminum is strong and light, and consequently fewer supports and ties are required. The lighter sections will deflect more, but this can be avoided by simply following the manufacturers recommendations.

Plastic formworks

Glass reinforced plastics and vacuum formed plastics are used when complicated concrete shapes are required. Although vacuum formed plastics will always need support, GRP can be fabricated with integral bearers making it self supporting. Like steel, plastic formwork can be reused many times, as long as care is taken not to scour the surface whilst vibrating the concrete.

Steel Concrete Formwork for Concrete Wall, Beam, Column

Steel formwork features large steel plates secured together with bars and couples known as falsework. Using steel is a good choice for builders because steel will not bend, warp, or otherwise become misshapen during the concrete curing process.
One of the most exclusive applications of Nova Formworks is our concrete cast in situ systems. This involves the process of manually pouring concrete in liquid form into our plastic moulds to create rigid concrete on site. The reinforcements can be customised to suit the requirements of the clients. Our panels can be attached to each other with locking wedges and pins without any gaps and are very sturdy. Hence, there is no leakage of concrete and the finish is very smooth.
Steel formwork can save costs and bring environmental benefits to the construction process.
Creating steel formwork requires a minimal production process. There are many ways to make steel, one of which is computer modelling. The digital modelling process ensures that the steel is formed correctly the first time it is created and formed, thereby minimizing rework. If the steel formwork can be manufactured quickly, the speed of fieldwork will also be accelerated.
Due to its strength, steel is suitable for extreme environments and severe weather conditions. Its anti-corrosion performance reduces the possibility of accidents for building builders and residents, thus providing a safe environment for everyone.

Beam formwork – All architecture and design manufacturers

Formwork in concrete construction is nothing but a mold for a structure where fresh concrete is poured with the purpose of solidifying it consequently. Types of formwork for concrete construction are based on the material of formwork as well as the type of structural element.

Formworks are also categorized based on the type of structural member construction like slab formwork to be applied in the slab, beam formwork, and column formwork to be applied in beams and columns respectively.

Beam formwork is generally formed with either timber or metal panels. In this type of formwork, the process is to produce a box surrounded by frames at the perfect size of the beam and fasten it firmly on the kicker left from the base or at the last phase of beam concreting. The box is held in an exact position with steel column clamps or bolted yokes and supported with timber studs or props.

Wellmade beam formwork is a type of steel formwork material.  It is formed from high-strength steel. This type of steel beam formwork is designed for peri formwork. It is used in both slab and beam shuttering in construction.

You can find all components and accessories of the modular beam formwork system here including beam angle brackets, adjustable forkhead jacks, etc.

The new dawn of construction is here with NOVA Formworks

We are on the verge of changing the industry for the better and good. The current crisis of pandemics and that of global warming have forced construction in India to rethink its roots.

We would not be surprised to see the much-needed technological revolution around the construction industry by the constraints put up by the pandemic becoming an opportunity for obsolete Indian systems to change. Forerunner in this category is NOVA formworks Pvt. Ltd. was awarded as the best company in scaffolding and formworks category (small) 2021, by CIA WORLD AWARDS. Nova has been advocating these innovation-based changes in the construction industry for over a decade now. NOVA represents a new age of construction. An era that is not just innovative in its applications but is replacing the traditional methods of old school construction methods like ply-based formworks with more environmentally friendly solutions- like formworks that can be reused more than 100 times for projects. 

In an age where plastic is only seen as a hazard, NOVA formworks presented an innovative usage of plastics in formwork systems that are strategic to the foundation of any construction and turn any construction project into a goodwill milestone for its clients. With an award and patent for its unique locking system that requires minimal labor assistance and semiskilled applications, NOVA has proved itself to be a foundation for a sustainable future. 

NOVA Formwork’s founder and tech-entrepreneur Mr.Vikas Mittal add “success for any firm today lies in the sweet spot, where innovation meets sustainability. Nova today is here to embrace the change with open hands with a constant commitment to strategic innovation and a sustainable future for the construction industry in India.”

NOVA is one of the very few formwork companies in the world that resonate with a truly global community with a significant presence in Africa, Jordan, Saudi Arabia, UAE, Doha, and Sri Lanka. The journey began in 2004 with Vikas Kumar Mittal and Tina Mittal taking the founding and strategic roles; today there is a thriving community of stakeholders across PAN India with 250+ talented people working in Ghaziabad and Bangalore manufacturing facilities. Tina adds “ We intend to be present in more than 30 countries by 2025, our clientele like Ahluwalia contracts (India) Ltd, Shapoorji Pallonji, L&T, to JMC and TATA Project, has given us the very confidence to move forward. We envision for NOVA to be called an international changemaker in the construction industry.”

Learn About MIVAN Aluminium Formwork

Today, numerous real estate developers use Mivan technology as it ensures the durability of the structure. It is the crucial factor that makes it an ideal choice for the construction of several houses in a short duration. It is worth noting that Mivan shuttering could leave behind the old-style ways of construction.   

Mivan Formwork

Mivan shuttering/ formwork refers to an aluminium formwork system. It is unique as well as an advanced technique of construction that provides speed without deteriorating durability or strength. It is an economical variant of the old-style construction method that is time-taking as well as labour-intensive.

It is an ideal method of construction for larger projects as all the components such as slabs, beams, staircases, walls, etc. are made from concrete. Just like the modular kitchens replaced traditional kitchens offering aesthetic appeal and great space efficiency, Mivan formwork helped with easy assembling as well as quicker construction.

Advantages of Mivan Formwork

The key benefit of Mivan formwork is that it helps fasten the construction’s speed as well as yields better construction quality. The formwork is lightweight which makes it easier for labour to handle it. The number of the joints is less, therefore, it requires low maintenance. It is important to note that the shuttering has a fixed set of procedures, therefore, you do not require skilled labour for the installation.

As the surfaces are smooth, it offers a natural aesthetic and there is no need for plastering. The less cost of fabrication results in less debris generation. The best thing is that you can use it nearly hundreds of times because aluminium does not have the problem of corrosion. And, it is resistant to seismic forces as well. 

Work Cycle 

Here are the keys steps involved in the work cycle of the Mivan shuttering

• On the first day, there would be the erection of the vertical reinforcement bars as well as one side of formwork for the part of one floor.
• On the second day, there would be the erection of another side of vertical formwork as well as the floor’s formwork. 
• On the third day, labour would fix the reinforcement bars for the floors as well as cast the slabs and wall. 
• On the fourth day, the labour would remove the panels of vertical formwork once the 24 hours are complete. They would leave the props in place for nearly 7 days and the floor slab formwork for 2.5 days.

This way construction happens quickly. In case you are planning to invest in Mivan formwork, Nova Form Works makes an ideal choice. We have experienced engineers and they can assist you with proper guidance for your construction project and requirements.

How Formwork Is Important in Construction

Undoubtedly, construction has become the base of modern civilisation. Construction has enabled the people to grow by offering the means essential to make life easy and comfortable whether it is a house, building, roads, bridges, etc. Modern technology played a vital role in the industry of construction. It has increased efficiency as well as speed incredibly and reduced costs also. 

Moreover, the materials used in construction now are flexible, durable and stronger, allowing for sustainable structures that are environmentally friendly and safe. Among the crucial factors that result in high-quality concrete construction is the formwork. 

Formwork

Formwork refers to an ancillary construction in which permanent or temporary moulds are used. The fresh concrete is poured into the moulds that harden subsequently. Depending on the budget of the project as well as the purpose of the structure, the type of formwork is used. The list of common materials used for formwork construction includes steel, fabric, aluminium, plastic, etc. 

Importance of Formwork

The use of formwork in construction has brought several benefits that cannot be substituted with any other technology. Here are a few advantages

• In the construction industry, the safety of the workers is supreme. The formwork gives adequate access as well as working platforms that ensure the worker’s safety during a construction job. Along with this, formwork ensures the project’s structural safety by giving custom solutions against the overlaid loads that produce safe as well as sustainable structures.

• Another advantage is time-saving. By lessening the floor-to-floor construction time, formwork helps to reduce the time of project construction. Moreover, formwork plays a crucial role in meeting budget requirements as well as reducing costs. The use of formwork aids project managers to facilitate formwork resource’s on-time mobilization as well as demobilisation that further reduces cost and increases efficiency. 

• It is worth noting that it is expensive to repair the defective concrete finishing. The quality of formwork used at the time of construction influences the concrete structure’s surface finishing. Using an appropriate formwork system eliminates the requirement of plastering for any RRC (roller compacted concrete surface).

Opting for high-quality formwork would help you get a durable as well as sturdy structure. If you are searching for a reliable source for getting quality formwork, Nova Form Works is the best search result. We have a team of engineers who would assist across all the stages of the project. They would assist you with the installation of formwork as well as provide training on-site.  

All About Wall Formwork and Panels Formwork Systems for Walls

Concrete is one of the crucial materials that is widely used for construction. The reason that makes this material a popular choice is its exceptional properties. However, it is necessary to pour concrete into a specifically designed mold to create the building elements with it. And, that mold is known as shuttering or formwork.

Formwork for Concrete Wall

Formwork refers to temporary structures that support the complete or part of a permanent structure until it sets. As the concrete is quite heavy, the formwork needs to be constructed solidly as well as braced and supported firmly. Before pouring concrete forms need to be oiled well so that there is easy removal for formwork once the concrete is dried. 

Normally, formwork for the wall is built upon each side of the wall. Before placing spreaders and tying the wall, the experts lay reinforcement bars on the wires. After that, they brace the studs that are nearly 600mm apart. For fixing the wall formwork, there are two methods 

• Formwork Without Wales: In this method, the sheeting is prepared in the panel’s size that is convenient to handle. The sheeting is placed in between the rows of studs. To hold and keep the sheeting with the spreaders at the correct distance, wire ties are used. 

• Formwork Using Wales: In case there is a risk of wall formworks getting a bit out of line, then using wales is advised. In this method, horizontal wales are bolted through each side of to stud to fix that. To keep the sheeting at an appropriate distance apart, there is a need for spacing pieces. As bolts need to be removed later, it is crucial to grease them properly before pouring concrete. 

Material for Wall Formwork

Wall formwork is an ideal choice for different types of vertical applications such as retaining walls, water tanks, lift wall rafts, shear walls, etc. Numerous materials used for formwork include steel, aluminium, fabric, plastics, etc. Out of these choices, plastic fabricated formworks are quite popular. And, the reason behind the popularity of plastic formworks is that they are lightweight as well as easy to handle. They offer resistance against water and are durable for longer periods. 

The best thing about these formworks is that they make the ideal choice for ideal choice for complex-shaped structures. If you wish to get plastic wall formwork, Nova Formworks is the best place. We provide wall formwork in a variety of panel sizes that helps in making the supportive verticals as well as walls.

Why Should You Choose Plastic Beam Formwork?

Traditionally, the panels and molds made of timber are used for construction. However, the plywood or timber has lesser repetition and the waste generated from them is non-recyclable resulting in piles of debris. Moreover, it requires skilled labor to install as well as dismantle the structure which leads to extra labor costs. Therefore, the ideal alternative to this is plastic formwork that would help you get better results. 

Benefits of Using Plastic Formwork

The construction of beam formwork requires time as well as it spends nearly 20 to 25% of the structure’s cost. It is one of the key factors that influence that construction’s success in terms of cost, speed, quality, and safety. Using the formworks made from plastic helps to reduce the setting time. The best thing is that the formworks are easy to fix as well as remove once the concrete gets strong. The list of common benefits of plastic formworks include

• Leakage: One of the major factors that require attention in the construction of structures is leakages. In formwork, leakages could result in segregation. It tends to cause a honeycomb in the structure. However, with the use of plastic formwork, you can prevent water as well as fresh concrete leakages. 
• Cleaning: Another significant factor is the cleaning of the formwork. As the formworks are large in numbers, it could be hard to clean them properly. It requires a good amount of time as well as more manpower for the cleaning task. However, cleaning the plastic formwork is easier in comparison to other types of formwork. Using water, you can clean them properly and save a lot of time. 
• Oiling and Nailing: When project contractors use the formwork made from wood or steel, they need to oil that. And, that sets by nailing. However, when the use of plastic formwork does not require nailing or oiling plates. The plugging system’s auto-leveling makes the level of the plate. Moreover, it takes less time the installing as well as dismantle. 
• Labour-Friendly: One of the best things that make plastic formworks the right choice is that they are labor-friendly. In comparison to other formwork systems, these are lightweight and fit and well as plugged easily.

Apart from these, another advantage is that they are made from high-grade plastics. No material sticks to these formworks. Therefore, no chemical reaction would occur between the plastic and the material poured in. Moreover, there would be no scratches on the surface. If you wish to get formworks of high-quality for your construction project, Nova Form Works is the best choice. We provide plastic formwork for all types of verticals, beams, and columns.

A Guide to Construction of House Walls and Retaining Walls

House walls are an integral part of the construction activity that is carried out to build any house. Retaining walls also look simple but they also form the base where the entire structure stands. Retaining walls bolster the soil and are constructed to bear the lateral pressure that is exerted by the soil.

In the process of designing as well as building house walls and retaining walls, several factors need to be considered. Wall formwork is required for both residential and commercial constructions. A huge amount of care and concern needs to be applied to the walls of the bridge. 

Always bear in mind the location as well as environmental factors that can influence whether the wall will stay good or not. Building a retaining wall calls for advanced planning along with a meticulous layout. This will preclude any chance of collapse or unruly construction. 

Checking the Walls

It is essential to make certain that the lateral bracings provide firm support. The block out must prop vertical and lateral loads. Formwork corners should be tied together firmly to avoid any leakage of concrete. Form panels should be braced as well as tied. Sufficient length should be provided for wall ties.

Formwork Concreting and Striking Process

Before the start of concrete, it is vital to make sure that workers have clear access to compacting, putting it in order, and completing the entire procedure of concreting. There need to be a supervising professional that can help the workers as far as professional safety measures are to be maintained. Workers should be safeguarded from any unsafe situations. There  needs to be an adequate supply of props, clamps, wedges, and belts.

The concrete needs to be powerful enough to take the construction load on it. The edges, as well as corners, should not get damaged when the sides are removed. The ties, wedges, and clamps must be properly removed. The crane should be available to the foreman and operator so that construction aids are given to the workers.

Nova Formworks provides technically-advanced formwork services. The construction sector has seen a major boost due to Nova formwork products. The company has established consulting methods; it determines formwork needs for different construction projects. The team has an in-depth understanding of the constructional needs of a project and offers a solution accordingly. The team has tech-savvy experienced professionals as well as engineers who help the customers with the right guidance.